Dual Space Electro-hydraulic Servo Universal Testing Machine

  • Product Code: DHDC
Dual Space Electro-hydraulic Servo Universal Testing Machine

DHDC series computer control servo-hydraulic testing machine is suitable for testing tension, compression, bending and shearing strength of various metallic & non- metallic materials. Equipped with the electronics, computer &software packages, the servo-hydraulic tester of dual space is capable of controlling the test procedures by the predetermined programs. The computer control servo-hydraulic testing machine can also display, record, process and print the test results. The test curves can be drawn automatically in real time. The servo-hydraulic testing machine is easy to operate and is versatile in the applications of metallurgy industries such as steel mills & alloy, reinforced bar, aircraft manufacturer, research institutes, laboratories, calibration institutes etc.

Applied Standard

1. Load meets or exceeds the following standards: ASTM E4. IS07500-1, EN 10002-2, BS1610, DIN 51221.

2. Strain measurement meets or exceeds the following standards: ASTM E83, ISO 9513, BS 3846 and EN 10002-4.

3. Safety: The computer control servo-hydraulic universal testing machine shall conform to all relevant European CE Health and Safety Directives EN 50081-1, 580081-1, 73/23/EEC, EN 61010-1

4. Tensile test at room temperature: DIN EN 10002-1, ISO 6892, ASTM A370, ASTM E 8

Load Frame Structure
Featuring a dual test space with high stiffness to meet extensive test applications, test loads are available from 600kN to 3000kN.
1. Compact design with rigid four-column & two-lead screw construction.
2. Dual work-space design. The upper one is for tension test (expandable for peel & tear test etc) while the lower one is for compression, bending and shearing tests, which is quite convenient for different kinds of tests.
3. The frames have considered all of the human factor into the design to ensure safety, improve testing efficiency, and reduce operators’ weariness.
4. Cylinder mounted at the bottom of the machine guarantees the working gravity.
5. Test space can be extended according to the length & elongation of specimen and other related test requirements.

Crosshead
The design of front open hydraulic wedge grips makes the exchange of inserts and specimen loading easier. Tensile grips are embedded into upper fixed and lower movable crosshead to keep maximum strength. Lower movable crosshead motor-driven by roller chain make the operation much easier.

Hydraulic power pack of servo-hydraulic Testing Machine
1. Variable pressure hydraulic power supply provides pressure on demand, reducing heat, extending oil life and eliminating the need for water cooling.
2. Double control mode, manual control & PC servo control model. For manual control model, hydraulic pack is for manually loading and clamping specimen hydraulically for high efficiency of test. While test data & curves can displayed on PC, manual control mode is especially suitable for the batch broken load tests on the large scale of specimens. For PC servo control mode, all can be controlled & processed by PC automatically. Closed-loop servo control of position, load, stress & strain increases the test efficiency and meets the data consistency between collection and analysis.
3. The pumping units are designed to be located in the lab with lower noise level within 65dBa.

Jaws, Fixtures, Locks, Chin Adapter Surfaces, Couplings and Adapters
Jaws, Fixtures, Locks, Chin Adapter Surfaces, Couplings and Adapters are in compliance with the standards and the design and production belong to our firm.
All capacities are manufactured in accordance with the requirements.
During the design phase, the production is made to provide the user with the most comfortable testing facilities.

Wedge Grips
The pendant jaws provide a high clamping force advantage during application. The clamping force is transmitted to the sample through the shaft or jaws with a shaft. The main clamping force is first formed by the wedge effect during the pulling operation. This jaw type has two advantages: The sliding features are firmly attached at the beginning of the application;

Test Apparatus for Bending Tests
Tilt Tests are one of the most common applications. Bearing radius, condition and sample thickness are important factors in these tests. The parameters of the Bending Tests are generally determined by 3 Point or 4 Point Bending Tests.
• Testform offers the customer a specially configured bending apparatus or complex bending test systems that meet different test norms.
• We offer special tilt test systems for your industry and test applications.
• Thanks to the easy use of bending test systems, very different samples can be tested quickly and accurately.
• The freely adjustable bearing case allows testing of samples of different lengths and makes your testing system versatile.

Testing Apparatus for Compression Tests
In compression tests, the specimen is repressed until it breaks, cracks or crushes to a certain degree. In order to perform an efficient test, the sample must be placed properly on the platen. Determinant factors; The size, shape, surface, material and surface roughness of the stamping plates.
• Testform, as well as different stamping plates; The customer also offers special plates.
• In addition to our product program, complex printing test systems; The customer also offers special combinations or products in perfect compatibility with different samples, materials and parts tests.
• Central gravure option facilitates sample positioning.
• In cases where the sample is requested to conform during the test, the stamping plates can be rigidly or arbitrarily connected with a circular element.

Model DHDC600 DHDC1000 DHDC2000 DHDC3000
Max. Load (kN) 600 1000 2000 3000
Load Measuring Range 2 - 100%F.S. (0.2/0.4 - 100%F.S optional)
Load Accuracy (%) ±0.5/±1
Deformation Measuring Range 2 - 100%F.S. (0.2/0.4 - 100%F.S optional)
Deformation Accuracy (%) ±0.5/±1
Displacement Position (mm) 0.001
Test Loading Speed (mm/min) 0.5 - 50 (0.01 to 50 if configured with EDC220 controller & Moog servo valve)
Max. Crosshead Moving Speed (mnVmin) 200
Stress Control Range 1 - 60(N/mm2)S -1
Strain Control Range 0.00025/s - 0.0025/s
Tensile Space 1 (mm) 690 750 1000 1450
Compression Space (mm) 570 620 850 1250
Piston Stroke (mm) 250 250 250 250
Column Distance (mm) 435 570 840 860
Column Diameter (mm) 65 90 110 140
Working Table Size (mm) 550 x 670 650 x 800 900 x 1200 950 X1250
Flat Jaw (mm) 0-15 0-40 10-70 10-70
Round Jaw(mm) 09 - 032 020 - 060 020 - 080 020 - 080
Jaw (mm) 73 110 160 160
Jaw (mm) 73 110 140 140
Platen Size (mm) ø128 * 30 ø148 x 40 ø200 x 60 ø200 x 60
Bending Span (mm) 30-480 50 - 500 50 - 900 50 - 900
Roller Diameter (mm) ø30 ø50 ø50 ø50
Roller Length (mm) 120 160 160 160
Bending Depth (mm) 100 180 180 180
Net Weight (kg) 1200 3500 11000 11000
Max. 2 (mm) 2200 2750 4110 4110
Dimension of Load Frame3 (mm) 720 x 560 x 1940 500 x 650 x 2500 1340 1340 X 1000 X 3860
Size of Power Pack (mm) 550 x 550 x 1410 550x 750 x 1410
Oil Tank Volume (L) ISO VG68# or VG46# hydraulic oil
110 110 150 230
Oil Pressure (MPa) 26
Footprint (L * W) 1120 x 800 1600 x 1600 2000 x 1800 2200 x 2000
Gross Weight (kg) 1300 3700 8800 12000
Shipping Dimension (mm) 2600 x 1000 x 1150 2700 x 1160 x 1100 4200  x 1450 x 1350 4600 x 1450 x 1350
980 x 830 x178 1540 x 580 x 1725 1500 x 1050 x 1600 1500 x 1050 x 1600
Power Supply 3PH. 380VAC, 50Hz. 2kW 3PH, 380VAC. 50Hz. 5kW 3PH, 380VAC. 50Hz. 6kW 3PH. 380VAC, 50Hz. 8kW