Laboratory-Type High-Intensity Mixing and Granulation Mixer

Introduction

Features

The drive system consists of a motor specially designed by TESTFORM and gears with hardened surfaces. A flexible coupling and hydraulic coupling (optional) connect the motor to the gearbox. The gearbox is designed by TESTFORM (with fully independent intellectual property rights). The improved model has a lower noise level, longer torque life, and greater durability.

Even under harsh production conditions, the transmission ensures normal operation, high stability, and low maintenance requirements by distributing power effectively and evenly to each mixing blade device.

Motion Path

Forced mixing is achieved through a combination of extrusion and overturning movements driven by the rotating planetary gears and blades. The mixing blades are designed in a parallelogram structure (patented) that can be rotated 180° for reuse in order to extend service life. To increase efficiency, a special discharge scraper has been designed to match the discharge speed.

The rotation and revolving speeds of the blades have been extensively studied and tested in order to provide high efficiency to the mixer without causing segregation of materials with different particle sizes and weights. The movement of the material within the trough is smooth and continuous. As shown in the figure, the blade path covers the entire bottom of the trough at the end of one cycle.

Inspection Window

There is an inspection window on the maintenance door. You can observe the mixing process without cutting off the power.

Mixing Device

Forced mixing is achieved through a combination of extrusion and overturning movements driven by the rotating planetary gears and blades. The mixing blades are designed in a parallelogram structure that can be rotated 180° for reuse in order to extend service life. To increase efficiency, a special discharge scraper has been designed to match the discharge speed.

Discharge Device

Depending on the different requirements of customers, the discharge door can be opened hydraulically, pneumatically, or manually. The number of discharge doors is up to three. In addition, a special sealing device is provided on the discharge door to ensure reliable sealing.

Hydraulic Power Unit

A specially designed hydraulic power unit is used to supply power to multiple discharge doors. In emergencies, these discharge doors can be opened manually.

Maintenance of Door and Safety Device

In order to increase the safety of product use, reliable and high-precision safety switches are used on the maintenance door, ensuring that maintenance work can be carried out safely and comfortably.

Water Device

An aerial system is used for irrigation. This system eliminates the problem of additives and water remaining in the pipe. It prevents material loss during formula changes. This system, which uses a solid cone type spiral nozzle, has a fine and homogeneous spraying effect and a wide coverage area; it also ensures the material is mixed more homogeneously.

Main features:

• Suitable for precise matching experiments, mixing station formula experiments, new material experiments, etc.
• Suitable for universities, research institutes, laboratories, etc.
• The material of the mixing chamber can be customized according to different experimental materials, offering high flexibility.
• The mixer mode can be highly customized according to the different properties of the materials.
• Variable frequency motors can be selected to provide stepless speed adjustment and frequency conversion mixing.
• The equipment is compact, low-noise, and has high environmental performance; it is safe and reliable.
• Designed as a wheeled structure, the machine can be easily moved.
• The discharge device has manual and automatic options, with a flexible switch and clean discharge features.

CMP Mixer Technical Data